CZPT metal drum manufacturing line
I. Raw components use/manufacturing potential
| Plate thickness (mm) | Finihed drums (pcs/T) | Generation capability (kg/pc) | |
| 1.two | 41 | 21.5 | |
| one.0B | Up and bottom covers one.two | 47 | 19 |
| Drum physique 1. | |||
| one. | fifty | 18 | |
| .9B | Up and base handles one. | 54 | sixteen.8 |
| Drum human body .nine | |||
| .nine | fifty six | 16.two | |
| .8 | 97 | ten.28 | |
II. CZPT metal drum producing services
A. Entrance section tools
one. Decolier
two. CZPT Up-coiling device
3. CZPT supporter
4. Aspect deviation rectifying device
five. Sizing & flattening equipment
6. Slicing device – for drum body
seven. Chopping equipment – for squander sheet
8. Arch condition guiding gadget
nine. Stacking vehicle
10. CZPT system
11. CZPTtric management method
12. Prime & Base cover conveyor device
one.CZPT Up-Coiling Device
a) Up-Coiling Help Platform is for storing steel coil and facillitate Content Feed Trolley for providing materials.
b) Materials Feed Trolley is used for have metal coil.. It is operated with hydraulic system to push cylinder for
reciprocating linear motion and gear box to deliver steel coil in parallel to the center of uncoiling unit so as to
assure the fixing.
two.Decoiler & CZPT Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .six-1.2mm
c)Motor electricity: 5.0KW
d)Uncoiler potential: 10t
e)Inside of diameter: ¢470-520mm, Outside diameter: ≤¢1200
f)CZPT measurement: 3900x1500x1940(mm), Complete excess weight: 5T
three.Sizing &Flattening CZPT
Quick introduction:seven rollers operating,servo automated sizing,worm and gear modify the leveled plate thickness.
Function:The clearances of up and down rollers can be altered by the upper hand-wheel even though figure can be shown by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
Major technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.two(mm)
4. Chopping CZPT
Function: Reduce the leveled steel plate into drum physique.
Main technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor energy: three.0KW
d)Chopping capability:≤20 instances/min
e)CZPT dimension:1800x950x1500(mm),Complete fat: 3T
5.CZPT Station
Perform:Give oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn device to make positive stably doing work.
Primary technics:
a)Motor energy:seven.5KW
b)CZPT dimensions:800x800x1500(mm),Complete bodyweight: .5T
6.CZPTtric Management Program
Perform: Management the decoiler,flattening equipment and other front area equipments working.
B. Protect equipment
1. Best & Base go over mould
two. Double locking mould
three. 63T pressing equipment
4. 160T pressing equipment
5. Pre-coiling & Gluing machine
1. Best & Bottom cover mould
Brief introduction:Equipped with two sets of 160T urgent machines
Operate: Punching the bottom include
Major technics:
a)Motor electricity:18.5KW
b)Functioning capacity:five-26 pcs/min
c)CZPT size:2185x1420x3070(mm),Complete weight: 14.5T
two.Drum Injection CZPT
Limited introduction: Equipped with a single established of 63T pressing machine
Double punching mould: punch oil filler and breathable mouth of the base cover.
CZPT size: 710x480x300(mm)
Overall bodyweight: .5T
Double locking mould: lock oil filler and breathable mouth of the bottom protect.
CZPT dimensions: 710x480x300(mm)
Complete bodyweight: .5T
Main technics:
a)Motor electricity: 11KW
b)CZPT measurement :1800x1232x2550(mm)
c)Whole bodyweight: five.5T
three.Pre-Coiling & Gluing CZPT
Limited introduction: Pre-coiling device for the bottom cover, cylinder press the cam to work, automatic glue- spaying program.It has advantages of security,stablity, sleek edging.
Main technics:
a)CZPT dimensions:1600x1400x1350(mm)
b)Overall bodyweight: four.5T
C. Center area products
1. Stacking table
2. Circle-rolling device
three. Seam welding equipment
four. Edging & Beading equipment
5. Corrugation (W Rib) equipment
six. Edge-curling equipment
7. Express gadget
8. CZPTtric control system
9. Leakage checking equipment
1.Circle-rolling CZPT
Brief introduction:three rollers working.
Principal technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-one.two(mm)
c)Circle diameter:≤570mm
d)Motor power:1.5KW
e)CZPT measurement:2200x750x1300(mm),Total fat: one.5T
two.Seaming CZPT(BH-one hundred fifty-5Z)
Brief instruction:This computerized seaming equipment dismisses the location welding approach,it is our newly developed drum seaming equipment.All of elements adopts domestic exceptional raw material,cupreous welding rollers.
Main technics:
a)Welding CZPT potential:150KVA
b)Driving kind: pneumatic
c)Existing: alternating existing
d)Frequency assortment: higher frequency
e)Functioning idea : contravariant
3.Edging&Beading CZPT
Quick introduction:controlled by PLC,hydraulic push
Major technics:
a)Beading top:≤14mm
b)Drum peak:894-905(mm)
c)CZPT system pressure:8Mpa
d)Air force:.1Mpa
e)CZPT measurement:3700x700x1600(mm),Whole bodyweight: 5T
CZPT Station:
Primary technics:
a) CZPT dimension: 1800x860x1700 (mm)
b) Total bodyweight: 1T
c) Motor energy: 22KW
four.Corrugation (W rib) CZPT
Brief introduction:managed by PLC,hydraulic drive
Major technics:
a)Corrugating height:≤3mm
b)W rib top:≤9mm
c)Drum peak:884-895(mm)
d)W rib place:280mm
e)Motor power:11KW
f)CZPT size:4500x650x2100(mm),Overall excess weight: 7T
CZPT station:
a)CZPT dimensions:1800x860x1700(mm)
b)Overall fat: 1T
c)Motor electricity: seven.5KW
five.Edge-Curling CZPT
Limited introduction:managed by PLC,hydraulic drive,seven levels edge curling.
Principal technics:
a)Drum height:886-897(mm)
b)Motor electrical power:45KW
c)CZPT size:4800x1300x2200(mm),Complete fat: 13T
CZPT station:
a)CZPT dimension:1800x860x1700(mm)
b)Complete excess weight: 1T
c)Motor power: seven.5KW
six. Leakage Checking CZPT
Brief introduction:Handbook/computerized control,pneuma lock.
Major technics:
a)Examining drum diameter:560-570(mm)
b)Drum height:886-897(mm)
c)Stress:.03Mpa
d) CZPT size:2530x700x1100(mm),Complete bodyweight: 2T
7.Multi-area Express Unit
Short introduction:Express the drum body to be edged,beaded,Corrugated W rib reinforced and sealed bottom cover with PLC managing.
Major technics:
a) Motor energy:4.0KW
b) CZPT dimension:11000x2100x1000(mm)
c) Whole fat: 3T
D. Rear segment gear
1. Front segment trans-line
two. Degreasing & Phosphorization room
three. Washing & Drying space
4. Overturn products
five. Portray space
six. Front drum-separation equipment
7. Drying area right after painting
8. Bck drum separation device
9. Air cooling program
ten. Rear segment trans-line
11. CZPTtric handle method
1. Degreasing & Phosphorization Place
Limited introduction: This part is used to transportation the drums,controlled by PLC, adopts spraying gadget to automatic cleanse the coil, phosphorize and washing the grease on the drums. The conveyor device adopts superior metal, inwalls are manufactured of 1mm steel plate.
Major technics:
a)CZPT dimensions:36000x2110x2060(mm)
b)Total fat: 30T
2. Washing & Drying Room
Brief introduction:Drying the water on the surface area of the drum, managed by PLC.The whole equipment adopts fuel heating gadgets.Admirer is put in on the prime of the room, so that hot and cycling wind can be produced to pace up the drying.
Major technics:
a) Motor power:25KW
b) CZPT dimensions:20000x1920x3600(mm)
c) Complete fat: 25T
3.Painting Space(double hues)
Perform: The conveyor unit is controlled by PLC, rotating desk make the drums closely, painting method paint the drums in & outdoors with the spray gun. One shade or numerous can be alternative. Manner of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Painting gear is produced of Chang CZPT.
Primary technics:
a) Motor electricity: 55KW
b) CZPT size: 7400x4990x3600(mm)
c) Total excess weight: 15T
four.Entrance Drum Distributor
Function: Transport the drums to the conveyor line of outdoors painting&stiffening place, the cylinder is controlled by PLC.
Primary technics:
a) Motor electricity: two.0KW
b) CZPT dimension: 1500x1050x800(mm)
c) Total fat: 1T
5.Drying Line after Painting
Function: The conveyor system is controlled by PLC, adopts fuel heating inwall of the area is outfitted with heating tubes. Admirer is put in on the best of the space, so that dry the paint.
Major technics:
a) Motor power: 35KW
b) CZPT size: 36000x2100x4300(mm)
c) Overall bodyweight: 30T
6.Down-drum Roller Trans-line
Purpose: The unit transports the dried drums to the floor.
Main technics:
a) Motor energy: 1.5KW
b) CZPT dimension:2000x900x800(mm)
c) Whole bodyweight: .3T
7.Overturn CZPT
Function: Adjust the point out of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Main technics:
a) CZPT size: 1400x690x850(mm)
b) Total fat: .5T
