China Helical Worm Gearbox with Hollow Output Shaft gearbox and motor

Product Description

Company  Profiles

     
-We are a major gear motor company
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a major producer of equipment motor and gearbox.
Considering that 1991, we have specialised in production a vast variety of gear motor and equipment box such as:
 

 

  • helical equipment motor
  • helical bevel gear motor
  • parallel shaft helical gear motor
  • helical worm equipment motor
  • hoist push
  • weighty-obligation helical gearbox
  • heavy-obligation helical bevel gearbox
  • gear motor for auto parking program
  • sprial bevel gearbox

Product Description
 

E series gear motor is combined with helical gear and worm gear. It is 90° for enter and output shaft.

Mounting place: footed mounting, flange mounting and shaft mounting and many others.

Technical data:

Output speed:.twelve~397rpm

Rated output torque:ten~4200N*m

Motor energy: .12~22KW

Item Demonstrate

Item Specification

 

Product functions
1. Affordable procedure, minimal noise and higher permitted overhung masses.
2. Owing to their excellent efficiency, these drives can be used in every industrial sector and tailored to specific torque and pace demands.
General Technological info
Housing material HT250 substantial-energy cast iron
Housing hardness HBS190-240
Pinion material  20CrMnTiH
Gear materials 20CrMnTiH
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~forty
Input /output shaft material 40CrMnTiH
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~7 Quality
Lubricating oil GB L-CKC220
Heat treatment method tempering, cementiting, quenching, and so forth.
Efficiency 94%~96% (relies upon on the transmission phase) 
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40°C 
Temp. increase (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Leading brand C&U,LYC,TMB or other manufacturers asked for, SKF…..
Brand of oil seal CTY— ZheJiang or other makes asked for
E —- series helical-worm equipment motor
E-series one stages
Model Output Shaft Dia. Heart Height Output Flange Dia. Power Ratio Permitted Torque Output Speed 
Strong (mm)  (mm) (mm) (kw) (Nm) (RPM)
E37 20k6 80j6 80/a hundred and twenty .12~1.5 six.72~a hundred and sixty 105 eight.4~397
E47 25k6 100j6 one hundred ten/160 .twelve~1.5 7.5~212 190 6.6~192
E57 30k6 112j6 130/two hundred .18~3. 7.5~212 340 six.5~194
E67 35k6 140j6 130/200 .25~5.five 7.45~215 565 6~189
E77 45k6 180j6 one hundred eighty/250 .37~7.five seven.9~257 1200 three.5~177
E87 60m6 225h6 250/350 .fifty five~15 8.52~277 2600 1.~171
E97 70m6 280h6 350/450 1.5~22 8.26~282 4185 4.9~177
E- collection double stages 
Model Output Shaft Dia. Heart Peak Output Flange Dia. Energy Ratio Permitted Torque Output Speed 
Sound (mm)  (mm) (mm) (kw) (Nm) (RPM)
E37D17 20k6 80j13 eighty/120 .twelve one hundred ten~202 89 6.8~13
E47D17 25k6 100j13 a hundred and ten/one hundred sixty .12~.18 one hundred eighty~438 255 3.2~7.four
E57D17 30k6 112j13 130/200 .12~.twenty five 131~655 311 two.1~9.nine
E67D37 35k6 140j13 one hundred thirty/two hundred .twelve~.37 246~1363 600 1.~5.6
E77D37 45k6 180j13 a hundred and eighty/250 .12~1.one 219~3540 1230 .39~6.4
E87D57 60m6 225h13 250/350 .12~1.five 205~7643 2810 .eighteen~6.nine
E97D57 70m6 280h13 350/450 .twelve~3. 179~11267 4420 .twelve~7.seven
Remarks: please refer to our catalogue or question for product sales man when your technological specifications is    specific.

Package deal

Plastic bag + wood carton

Certification

FAQ

Q: Can you print other hues?
Sure. Personalized shade can be printed on the gear motor according to your requirements.
Q: Is that factory price tag?
Of course. We guarantee you all costs are primarily based on manufacturing unit.
Q:  What is the existence span? what is the ensure
The lifespan of gear motor can achieve 5-20 years relying on diverse doing work problems .The ensure time is 1 yr following delivery.
Q: What paperwork are available?
A full variety paperwork including structural drawings, packing listing, installation manual and relative certificates can be provided. In addition, customs declaration is offered. We offer a single-cease services for you. 
Q: Is it CZPT to customized?
yes, we could re-style and create the equipment motor as your needs if the amount is massive.

US $500-1,500
/ Set
|
1 Set

(Min. Order)

###

Application: Motor, Machinery, Transmission Equipment
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Shunting
Gear Shape: Bevel
Step: Three-Step

###

Customization:

###

Product features
1. Economical operation, low noise and high permitted overhung loads.
2. Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements.
General Technical data
Housing material HT250 high-strength cast iron
Housing hardness HBS190-240
Pinion material  20CrMnTiH
Gear material 20CrMnTiH
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input /output shaft material 40CrMnTiH
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~7 Grade
Lubricating oil GB L-CKC220
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 94%~96% (depends on the transmission stage) 
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40°C 
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand C&U,LYC,TMB or other brands requested, SKF…..
Brand of oil seal CTY— Taiwan or other brands requested
E —- series helical-worm gear motor
E-series single stages
Model Output Shaft Dia. Center Height Output Flange Dia. Power Ratio Permitted Torque Output Speed 
Solid (mm)  (mm) (mm) (kw) (Nm) (RPM)
E37 20k6 80j6 80/120 0.12~1.5 6.72~160 105 8.4~397
E47 25k6 100j6 110/160 0.12~1.5 7.5~212 190 6.6~192
E57 30k6 112j6 130/200 0.18~3.0 7.5~212 340 6.5~194
E67 35k6 140j6 130/200 0.25~5.5 7.45~215 565 6~189
E77 45k6 180j6 180/250 0.37~7.5 7.9~257 1200 3.5~177
E87 60m6 225h6 250/350 0.55~15 8.52~277 2600 1.0~171
E97 70m6 280h6 350/450 1.5~22 8.26~282 4185 4.9~177
E- series double stages 
Model Output Shaft Dia. Center Height Output Flange Dia. Power Ratio Permitted Torque Output Speed 
Solid (mm)  (mm) (mm) (kw) (Nm) (RPM)
E37D17 20k6 80j13 80/120 0.12 110~202 89 6.8~13
E47D17 25k6 100j13 110/160 0.12~0.18 180~438 255 3.2~7.4
E57D17 30k6 112j13 130/200 0.12~0.25 131~655 311 2.1~9.9
E67D37 35k6 140j13 130/200 0.12~0.37 246~1363 600 1.0~5.6
E77D37 45k6 180j13 180/250 0.12~1.1 219~3540 1230 0.39~6.4
E87D57 60m6 225h13 250/350 0.12~1.5 205~7643 2810 0.18~6.9
E97D57 70m6 280h13 350/450 0.12~3.0 179~11267 4420 0.12~7.7
Remarks: please refer to our catalogue or ask for sales man when your technical requirements is    special.
US $500-1,500
/ Set
|
1 Set

(Min. Order)

###

Application: Motor, Machinery, Transmission Equipment
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Shunting
Gear Shape: Bevel
Step: Three-Step

###

Customization:

###

Product features
1. Economical operation, low noise and high permitted overhung loads.
2. Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements.
General Technical data
Housing material HT250 high-strength cast iron
Housing hardness HBS190-240
Pinion material  20CrMnTiH
Gear material 20CrMnTiH
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input /output shaft material 40CrMnTiH
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~7 Grade
Lubricating oil GB L-CKC220
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 94%~96% (depends on the transmission stage) 
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40°C 
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand C&U,LYC,TMB or other brands requested, SKF…..
Brand of oil seal CTY— Taiwan or other brands requested
E —- series helical-worm gear motor
E-series single stages
Model Output Shaft Dia. Center Height Output Flange Dia. Power Ratio Permitted Torque Output Speed 
Solid (mm)  (mm) (mm) (kw) (Nm) (RPM)
E37 20k6 80j6 80/120 0.12~1.5 6.72~160 105 8.4~397
E47 25k6 100j6 110/160 0.12~1.5 7.5~212 190 6.6~192
E57 30k6 112j6 130/200 0.18~3.0 7.5~212 340 6.5~194
E67 35k6 140j6 130/200 0.25~5.5 7.45~215 565 6~189
E77 45k6 180j6 180/250 0.37~7.5 7.9~257 1200 3.5~177
E87 60m6 225h6 250/350 0.55~15 8.52~277 2600 1.0~171
E97 70m6 280h6 350/450 1.5~22 8.26~282 4185 4.9~177
E- series double stages 
Model Output Shaft Dia. Center Height Output Flange Dia. Power Ratio Permitted Torque Output Speed 
Solid (mm)  (mm) (mm) (kw) (Nm) (RPM)
E37D17 20k6 80j13 80/120 0.12 110~202 89 6.8~13
E47D17 25k6 100j13 110/160 0.12~0.18 180~438 255 3.2~7.4
E57D17 30k6 112j13 130/200 0.12~0.25 131~655 311 2.1~9.9
E67D37 35k6 140j13 130/200 0.12~0.37 246~1363 600 1.0~5.6
E77D37 45k6 180j13 180/250 0.12~1.1 219~3540 1230 0.39~6.4
E87D57 60m6 225h13 250/350 0.12~1.5 205~7643 2810 0.18~6.9
E97D57 70m6 280h13 350/450 0.12~3.0 179~11267 4420 0.12~7.7
Remarks: please refer to our catalogue or ask for sales man when your technical requirements is    special.

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China Helical Worm Gearbox with Hollow Output Shaft     gearbox and motor	China Helical Worm Gearbox with Hollow Output Shaft     gearbox and motor
editor by czh 2022-11-26