China factory Helical Gear Reducer Roller Press Planetary Gearboxes for Sugar Mill Equipment supplier

Product Description

Product Description

Helical Gear Reducer Roller Press Planetary Gearboxes  for sugar mill equipment

P Series Planetary Gearbox adopts the involute planetary gear transmission with inner mesh, outer mesh and divided power employed reasonably. So the series has the features of light weight, small volume, high transmission ratio, high efficiency, smooth rotation, low noise and good applicability.
Application:
P Series Planetary Gearbox is widely used in many industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic, etc.

P series planetary gearbox with good prices
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably. 

2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,  
high efficiency, smooth rotation, low noise and good applicability. 

3.P series is widely used in industries such as metallurgy,  mining,  hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.

Detailed Photos

 4.Technical Data

Input power Ratio Torque Planetary gear units stage Mounting type
0.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage
Horizontal
Vertical

 
 
5.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Types: P2N,P2L,P2S,P2K,P3N,P3S,P3K
 

 6.Features

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

P series planetary gearbox with good prices
 
7.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units;
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units;
P3S-Helical,3-stage planetary gear units;
P3K-Bevel-helical,3-stage planetary gear units;
 

Product Parameters

Product description:

Rated Power 0.4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

Certifications

 

Packaging & Shipping

Company Profile

Our Advantages

 

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more than 1 hundred models and thousands of specifications

2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

Welcome you contact me if you are interested in our product.
Our team will support any need you might have.

Application: Machinery, Agricultural Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

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Customized Request

sugar mill gearbox

Working Principle of a Sugar Mill Gearbox

A sugar mill gearbox operates on the principles of power transmission and torque conversion to facilitate the processing of sugarcane into sugar and related products. The gearbox functions as a mechanical device that changes the speed and torque characteristics of the input power source, typically an electric motor, to meet the specific requirements of the sugar extraction and processing machinery.

Here’s how a sugar mill gearbox works:

  1. The input power from the electric motor is transmitted to the gearbox, which contains a set of gears designed to achieve the desired speed reduction and torque increase.
  2. The high-speed input rotation is transformed by the gearbox’s gears into a lower speed while simultaneously increasing the torque output.
  3. The high torque output is then utilizedsugar mill gearbox

    Safety Precautions for Working with Sugar Mill Gearboxes

    Working with sugar mill gearboxes involves handling heavy machinery and potentially hazardous conditions. Here are some important safety precautions to consider:

    • Training: Ensure that all personnel working with sugar mill gearboxes are properly trained in equipment operation, maintenance, and safety protocols.
    • Protective Gear: Wear appropriate personal protective equipment (PPE), including gloves, safety glasses, ear protection, and steel-toed boots.
    • Lockout/Tagout: Follow lockout/tagout procedures to ensure that machinery is properly de-energized and locked out before performing maintenance or repairs.
    • Proper Ventilation: If working in enclosed spaces, ensure proper ventilation to prevent the accumulation of harmful gases or fumes.
    • Machine Guards: Keep all machine guards in place and ensure they are properly secured to prevent access to moving parts.
    • Lubrication: Follow manufacturer recommendations for lubrication to reduce friction and heat buildup in the gearbox, which can lead to malfunction or fire.
    • Regular Inspections: Conduct regular inspections of the gearbox for signs of wear, damage, or leaks. Address any issues promptly.
    • Safe Work Area: Keep the work area clean and organized to prevent trip hazards and ensure easy access to emergency equipment.
    • Emergency Procedures: Have clear emergency procedures in place, including how to shut down the equipment quickly in case of an emergency.
    • Warning Signs: Display warning signs and labels to alert personnel of potential hazards and safety precautions.

    By following these safety precautions and promoting a culture of safety awareness, the risk of accidents and injuries when working with sugar mill gearboxes can be significantly reduced.

    to drive the heavy rollers, crushers, and other equipment within the sugar mill.

  4. The rotating motion of the gearbox gears ensures that the rollers and crushers crush and grind the sugarcane to extract sugar juice efficiently.
  5. sugar mill gearbox

    Troubleshooting Gearbox Issues in a Sugar Mill

    When encountering gearbox issues in a sugar mill, a systematic troubleshooting approach can help identify and address the underlying problems. Here’s a step-by-step guide:

    1. Visual Inspection: Start by visually inspecting the gearbox for any obvious signs of damage, leaks, or wear.
    2. Check Lubrication: Ensure that the gearbox is properly lubricated with the correct type and amount of lubricant.
    3. Temperature Check: Monitor the gearbox temperature during operation, as overheating can indicate issues.
    4. Vibration Analysis: Conduct vibration analysis to detect any abnormal vibration patterns that might point to misalignment or other problems.
    5. Check Alignment: Verify the alignment of the gearbox components and shafts to prevent issues caused by misalignment.
    6. Bearing Inspection: Examine the condition of bearings for wear, pitting, or other signs of damage.
    7. Address Noise: Investigate any unusual noises, as they might indicate gear damage or other issues.
    8. Examine Seals: Check the seals and gaskets for damage that could lead to leaks or contamination.
    9. Review Operational Data: Analyze operational data and compare it to expected performance to identify deviations.
    10. Consult Experts: If issues persist or are complex, consider consulting gearbox experts or manufacturers for guidance.

    Remember that proper maintenance, timely repairs, and regular inspections are essential to keep sugar mill gearboxes running smoothly and to prevent costly downtime.

  6. The extracted sugar juice is further processed and refined to produce the final sugar product.

The sugar mill gearbox’s ability to convert high-speed, low-torque input power into low-speed, high-torque output power is essential for effectively processing sugarcane and achieving optimal extraction results. Its precise and reliable operation ensures the efficient functioning of the sugar mill and contributes to the overall productivity of the sugar industry.

China factory Helical Gear Reducer Roller Press Planetary Gearboxes for Sugar Mill Equipment   supplier China factory Helical Gear Reducer Roller Press Planetary Gearboxes for Sugar Mill Equipment   supplier
editor by CX 2023-08-31