China Professional Ncj High Efficiency Coaxial Helical Geared Motor gearbox design

Product Description

Starshine Drive NCJ Series Helical Geared Motor

Features:

  1. High efficiency and energy saving: low energy, low noise, small vibration, low temperature rise, wide output speed, and high efficiency: 92%-96%.
  2. With wide variable range of  voltage and frequency motor from 20HZ to 60HZ, and voltage from 320V to 420V.
  3. Modular design with strong interchangeability.
  4. Iron or aluminum casting house, good rigidity, high strength and excellent heat-loss.
  5. Advanced design: gear pair processed by carburizing and quenching heat treatment, and unique low noise gear tooth design to ensure the service life.
  6. Free maintenance: special lubrication to guarantee normal running for 20,000 hours without oil replacement;
  7.  Easy replacement: can replace cycloid gearbox and upgrade product

Technical parameters

Type Old Type Output Torque Output Shaft Dia.
SNR02 NCJ02 130N.m  φ22
SNR03 NCJ03 250N.m  φ28
SNR04 NCJ04 500N.m  φ32
SNR05 NCJ05 750N.m  φ40
SNRW03Y NCJT03Y2 250N.m  φ35
SNRL04Y NCJF04Y2 450N.m  φ35

About CHINAMFG Drive 

ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.

 In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.

Team 

Quality Control 
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.

Packing

Delivery 

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Application: Motor, Machinery, Agricultural Machinery, Dumbwaiter, Sugar Mills, and Kinds of Equipments
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Lower Rotation Speed
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

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Customized Request

sugar mill gearbox

Choosing the Right Gearbox for a Sugar Mill

Choosing the right gearbox for a sugar mill is a critical decision that involves considering various factors to ensure optimal performance and reliability. Here are the key steps and considerations:

  1. Load Requirements: Evaluate the torque and load requirements of the sugar mill’s operation, including the crushing process and other associated machinery.
  2. Gearbox Type: Determine the appropriate type of gearbox based on the application. For sugar mills, helical or planetary gearboxes are commonly used due to their ability to handle heavy loads and provide smooth operation.
  3. Ratio and Speed: Calculate the required gear ratio and output speed to match the sugar mill’s operational needs and maximize efficiency.
  4. Power Transmission: Consider the power transmission capabilities of the gearbox to ensure it can efficiently transfer power from the prime mover (e.g., electric motor) to the mill’s machinery.
  5. Durability: Opt for gearboxes made from high-quality materials and robust construction to withstand the harsh conditions and high loads of sugar mill operations.
  6. Lubrication: Select a gearbox with proper lubrication systems and cooling mechanisms to prevent overheating and ensure smooth operation.
  7. Maintenance: Choose a gearbox that offers ease of maintenance, including access to components for inspection, lubrication, and potential repairs.
  8. Manufacturer Reputation: Work with reputable gearbox manufacturers known for producing reliable and durable products.
  9. Customization: Consider if the gearbox needs any customization to fit specific mill requirements or space limitations.

Collaborate with gearbox experts and manufacturers who specialize in industrial applications like sugar mills to ensure you choose a gearbox that meets your performance needs and contributes to the overall efficiency of your operations.

sugar mill gearbox

Benefits of Using a High-Quality Gearbox in a Sugar Mill

A high-quality gearbox plays a crucial role in the efficient and reliable operation of a sugar mill. Here are some key benefits of using a high-quality gearbox:

  • Improved Efficiency: High-quality gearboxes are designed with precision and manufactured using advanced techniques, resulting in smoother and more efficient power transmission. This helps optimize the overall performance of the sugar mill.
  • Enhanced Reliability: High-quality gearboxes are built to withstand the rigorous demands of sugar mill operations. They are constructed using durable materials and undergo strict quality control measures, leading to increased reliability and reduced downtime.
  • Increased Lifespan: A well-designed and well-manufactured gearbox has a longer lifespan due to its resistance to wear, fatigue, and breakdown. This translates to lower maintenance costs and longer intervals between replacements.
  • Precise Output: Sugar mill operations require precise control over the speed and torque of the machinery. High-quality gearboxes ensure accurate and consistent output, contributing to the quality and quantity of sugar production.
  • Reduced Maintenance: High-quality gearboxes require less frequent maintenance due to their durability and resistance to wear. This leads to cost savings in terms of labor, replacement parts, and production downtime.
  • Minimized Downtime: Gearbox failures can lead to significant production downtime. High-quality gearboxes are less prone to breakdowns, reducing the chances of unexpected downtime and production interruptions.
  • Energy Efficiency: High-quality gearboxes are designed to minimize energy losses due to friction and inefficiencies. This contributes to energy savings and cost reduction in the long run.
  • Consistent Performance: High-quality gearboxes maintain consistent performance even under varying load conditions and harsh operating environments, ensuring a steady production process.
  • Advanced Features: Some high-quality gearboxes come with advanced features such as noise reduction, vibration dampening, and built-in safety mechanisms, further enhancing their value and benefits.

Overall, investing in a high-quality gearbox for a sugar mill results in improved operational efficiency, reduced maintenance costs, and a more reliable and productive sugar production process.

sugar mill gearbox

Sugar Mill Gearbox: Function and Application

A sugar mill gearbox is a specialized type of gearbox used in the sugar industry to transmit power and control the speed of various machinery involved in the sugar extraction and processing process. It plays a crucial role in converting the high-speed rotation of the sugar mill’s drive source (such as an electric motor) into the lower speed and higher torque required for tasks like crushing, grinding, and extracting juice from sugarcane.

The primary function of a sugar mill gearbox is to provide the necessary torque to drive heavy rollers, crushers, and other equipment used in sugar mills. It ensures efficient extraction of sugar juice from sugarcane while maintaining the stability and reliability of the entire sugar production process.

Key features of a sugar mill gearbox include high torque capacity, rugged construction, and the ability to handle heavy loads and shock loads commonly encountered in the sugar industry. The gearbox is designed to withstand the harsh operating conditions and environments typical of sugar mills, where moisture, dust, and high temperatures are often present.

Overall, the sugar mill gearbox is an essential component that contributes to the smooth and efficient operation of sugar mills, facilitating the production of sugar and related products from sugarcane.

China Professional Ncj High Efficiency Coaxial Helical Geared Motor   gearbox design		China Professional Ncj High Efficiency Coaxial Helical Geared Motor   gearbox design
editor by CX 2024-05-16