China factory Ngw Series Planetary Gear Reducer Vertical Mill Gearbox gearbox and motor

Product Description

Ngw Series Planetary Gear Reducer Vertical Mill Gearbox

Product Description
NGW series gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-stage(NGW73-NGW123).

1.Model Number
NGW, NGW-L, NGW-S, NGW-QJ 

2.Applications
NGW Planetary Gear Units is widely used in many areas such as metallurgy, mine, lifting, transportation, textile, cement, light industry, chemical, pharmaceutical, dye printing and so on. 

3.Product Characteristics
(1) Small volume, light weight, well-knitted structure, big transmission power and high load capacity. Compared with the ordinary cylindrical gear reducers of the same level, its weight is lower 1/2 and volume is only 1/2-1/3 of the former.
(2) High transmission efficiency. 1-stage is up to 97%, 2-stage 94%, 3-stage 91%.
(3) The range of transmission power is very wide, from 1kw to 1300kw.
(4) NGW Planetary Gear Units is designed with hard-tooth-faced, and can be used widely and in long period.
(5) Big transmission ratio 
 

Rated Power
 
0.16KW~1314KW
Gear Arrangement
 
Planetary gear units
Input Speed
 
Less than 1500r/min
Installation Form
 
Flange Mounted or Foot Mounted
Running Direction
 
Positive and negative rotation

High Efficiency:1-stage is up to 97%, 2-stage 94%, 3-stage 91%

4.Our Services:

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

5.Product Pictures:

6.Our company:
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

7.Customer visiting:

8.FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

 If you have any demand for our products please feel free to contact me. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Three-Step
Customization:
Available

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Customized Request

sugar mill gearbox

Average Lifespan of a Sugar Mill Gearbox

The average lifespan of a sugar mill gearbox can vary widely depending on several factors, including the quality of the gearbox, maintenance practices, operating conditions, and the load it experiences. However, in general, a well-designed and well-maintained sugar mill gearbox can have a lifespan of 15 to 20 years or more.

Sugar mill gearboxes are subjected to demanding operating conditions, including high loads, shock loads, and continuous operation during the sugarcane crushing season. As a result, proper maintenance and regular inspections are essential to extend the lifespan of the gearbox.

Key factors that influence the lifespan of a sugar mill gearbox include:

  • Quality of Manufacturing: Gearboxes manufactured with high-quality materials and precision engineering are more likely to have a longer lifespan.
  • Maintenance Practices: Regular maintenance, lubrication, and inspection can help identify and address issues before they escalate and lead to gearbox failure.
  • Load and Operating Conditions: Gearboxes operating under heavy loads or in harsh conditions may experience more wear and have a shorter lifespan.
  • Lubrication: Proper lubrication is crucial to reducing friction and wear within the gearbox components, which can significantly impact its lifespan.

It’s important for sugar mills to work closely with gearbox manufacturers, adhere to recommended maintenance schedules, and invest in high-quality gearboxes to ensure a longer and reliable operational life.

sugar mill gearbox

Eco-Friendly and Energy-Efficient Gearbox Options for Sugar Mills

Sugar mills are increasingly seeking eco-friendly and energy-efficient gearbox solutions to reduce their environmental impact and operational costs. Here are some options:

  • High-Efficiency Gear Designs: Choose gearboxes with advanced designs that optimize efficiency and reduce energy losses during transmission.
  • Variable Frequency Drives (VFDs): Pair gearboxes with VFDs to control motor speed and torque according to the load requirements. This minimizes energy consumption during partial loads.
  • Regenerative Braking: Some gearbox systems incorporate regenerative braking mechanisms that capture and reuse energy during deceleration, further improving efficiency.
  • Better Lubrication: Use high-quality, energy-efficient lubricants that reduce friction and heat generation, improving overall gearbox efficiency.
  • Sealing Solutions: Implement effective sealing solutions to prevent lubricant leakage and contamination, which can lead to increased friction and energy losses.
  • Integrated Cooling Systems: Choose gearboxes equipped with efficient cooling systems that dissipate heat effectively, ensuring optimal operating temperatures.
  • Condition Monitoring: Implement advanced condition monitoring systems that track gearbox performance and identify inefficiencies or issues that can lead to energy waste.
  • Modern Materials: Select gearboxes manufactured using modern materials that provide higher strength and durability, reducing wear and energy losses.
  • Efficient Manufacturing Processes: Opt for gearboxes produced using energy-efficient manufacturing methods that minimize resource consumption and waste.
  • Green Initiatives: Collaborate with gearbox manufacturers who prioritize sustainability and environmental responsibility in their production processes.

By considering these options, sugar mills can adopt more eco-friendly and energy-efficient gearbox solutions, contributing to both environmental conservation and cost savings.

sugar mill gearbox

Working Principle of a Sugar Mill Gearbox

A sugar mill gearbox operates on the principles of power transmission and torque conversion to facilitate the processing of sugarcane into sugar and related products. The gearbox functions as a mechanical device that changes the speed and torque characteristics of the input power source, typically an electric motor, to meet the specific requirements of the sugar extraction and processing machinery.

Here’s how a sugar mill gearbox works:

  1. The input power from the electric motor is transmitted to the gearbox, which contains a set of gears designed to achieve the desired speed reduction and torque increase.
  2. The high-speed input rotation is transformed by the gearbox’s gears into a lower speed while simultaneously increasing the torque output.
  3. The high torque output is then utilized to drive the heavy rollers, crushers, and other equipment within the sugar mill.
  4. The rotating motion of the gearbox gears ensures that the rollers and crushers crush and grind the sugarcane to extract sugar juice efficiently.
  5. The extracted sugar juice is further processed and refined to produce the final sugar product.

The sugar mill gearbox’s ability to convert high-speed, low-torque input power into low-speed, high-torque output power is essential for effectively processing sugarcane and achieving optimal extraction results. Its precise and reliable operation ensures the efficient functioning of the sugar mill and contributes to the overall productivity of the sugar industry.

China factory Ngw Series Planetary Gear Reducer Vertical Mill Gearbox   gearbox and motor	China factory Ngw Series Planetary Gear Reducer Vertical Mill Gearbox   gearbox and motor
editor by CX 2024-05-13